Lean Tooling: The Right Tool at the Right Time

This paper explores the keys to successful implementation of lean tooling, the steps to implementatio, and effective methods and techniques. The keys for success are: an effective improvement method, a favorable environment, the 5S system, and ongoing teamwork. Lean tooling is a five-phase process: (1) prepare the project, (2) study the problem, (3) organize the workplace, (4) create and implement tooling standards, and (5) stabilize tooling. Effective methods include the 5S System, quick changeovers, tooling kanban, visual controls, tools on wheels, vending machines, tool life management, and many more. Author Tom Fabrizio, Lean Manufacturing Tools, Portland, OR.